Custom Red Mailer Boxes
Make a bold statement with red mailer boxes that convey energy and confidence. Designed with high-strength corrugated board and vivid printing, they enhance your brand visibility and ensure safe product delivery.
Starting from
$0.10
Get a free quote today!
| Product Type |
Mailer Box |
|---|---|
| Material |
Corrugated Board |
| Eco-Friendly |
Biodegradable ,Recyclable |
| Certification |
FSC Certified |
| Industry |
E-commerce ,Shipping |
| Shape |
Rectangle |
| MOQ |
500 |
Paperboard Packaging Materials
Paperboard is a lightweight yet durable material widely used for retail boxes, cosmetic packaging, and custom labels. With a smooth surface perfect for high-quality printing, it offers versatility for creating premium, eco-friendly packaging solutions.
White Cardstock
White cardstock is a thick, smooth, and bright paperboard with a clean surface that provides excellent print quality. It is durable yet lightweight, making it one of the most popular choices for custom packaging. Ideal for:
-
Cosmetic packaging boxes with vivid printing
-
Product sleeves and inserts
-
Premium retail packaging with sharp graphics
Duplex Board
Duplex board is a strong paperboard with a white coated surface on one side and a grey or natural finish on the other. It is cost-effective and suitable for packaging that needs strength without being overly premium. Ideal for:
-
Food packaging (pizza boxes, take-out containers)
-
Cartons for electronics, toys, and household products
-
Bulk product packaging
Natural Kraft Paper
Natural kraft paper is made from unbleached wood pulp, giving it a rustic brown finish with visible natural fibers. It is strong, recyclable, and environmentally friendly. Ideal for:
-
Eco-friendly packaging for food, clothing, or cosmetics
-
Shopping bags and mailer envelopes
-
Sustainable branding for organic or handmade products
White Kraft Paper
White kraft paper is the bleached version of kraft, offering the same strength and eco-friendly qualities but with a clean, white surface suitable for printing. Ideal for:
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Food-grade packaging (sandwich wraps, bakery bags)
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Branded retail bags and wrapping paper
-
Subscription box mailers with clean printed graphics
Metallic Paper
Metallic paper is coated with a reflective finish that creates a shiny, metal-like appearance. It is durable and eye-catching, perfect for luxury packaging. Ideal for:
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Perfume and jewelry boxes
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Holiday or gift packaging
-
Premium product labels and accents
Holographic Paper
Holographic paper features a rainbow-like reflective effect that changes with light and angle. It adds a futuristic and playful appeal to packaging. Ideal for:
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Cosmetic packaging for young or trendy brands
-
Tech accessories and lifestyle products
-
Promotional or limited-edition packaging
Grey Chipboard
Grey chipboard is a thick, rigid, and recycled paperboard with a natural grey finish. It is sturdy and often used as the structural core of rigid boxes. Ideal for:
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Rigid setup boxes for electronics or luxury items
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Book covers and binder boards
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Eco-friendly packaging bases and dividers
Corrugated Board for Heavy-Duty Packaging
Corrugated board provides strength and protection, making it ideal for mailer boxes, eCommerce packaging, and shipping cartons. Its fluted layers absorb impact, keeping products safe during transport while remaining cost-effective and recyclable.
Natural Kraft Board
Natural kraft corrugated board is the standard brown board made from unbleached kraft liners. It’s strong, cost-effective, and environmentally friendly. making it the most popular choice for shipping cartons. Ideal for:
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E-commerce shipping boxes
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Food, clothing, and handmade product packaging
-
Brands promoting eco-friendly and minimalist packaging
White Corrugated
White outside corrugated board features a clean white liner on the exterior and natural kraft on the interior. The white surface provides excellent print quality for graphics, and designs, while the kraft interior keeps costs down. Ideal for:
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Subscription boxes and retail packaging
-
Cosmetic and lifestyle product boxes
-
E-commerce mailer boxes with custom printing
Double White Corrugated
Double white corrugated board has premium white liners on both the outside and inside. enhancing the unboxing experience. This high-end option is perfect for brands that want to create a luxurious impression. Ideal for:
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Luxury retail packaging (cosmetics, electronics, premium goods)
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Branded gift and presentation boxes
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Subscription and influencer boxes with custom inside printing
Choosing The Right Flutes and Walls
Flute Types of Corrugated Board
|
Flute Type |
Thickness |
Description |
Best Uses |
|---|---|---|---|
|
A-Flute |
~5 mm |
Largest flute size with great cushioning and stacking strength. |
Fragile items such as glassware, ceramics, and electronics. |
|
C-Flute |
~4 mm |
A versatile flute that balances cushioning, stacking strength, and print quality. |
Standard shipping cartons, e-commerce boxes, and retail packaging. |
|
B-Flute |
~3 mm |
Smaller, denser flutes offering rigidity and puncture resistance. |
Canned foods, beverage boxes, and retail-ready packaging. |
|
E-Flute |
~1.5 mm |
Thin and lightweight with a smooth surface for high-quality printing. |
Cosmetics, electronics, retail displays, and printed folding cartons. |
|
F-Flute |
~1 mm |
Extremely thin with excellent folding and printing performance. |
Small retail boxes, luxury product packaging, and detailed print designs. |
Wall Types of Corrugated Board
|
Wall Type |
Strength |
Description |
Best Uses |
|---|---|---|---|
|
Single Face |
Provides cushioning but limited structural strength. |
One fluted sheet glued to one liner. Flexible and lightweight. |
Protective wrapping for fragile goods, padding inside boxes. |
|
Single Wall |
Good balance of durability and cost. |
The most common type, with two liners and one fluted medium. |
Regular folding cartons, e-commerce packaging. |
|
Double Wall |
Extra strong and durable, suitable for heavy or stacked loads. |
Three liners with two layers of fluting for added thickness. |
Packaging for furniture, appliances, and bulk goods. |
|
Triple Wall |
Comparable to wooden crates, highly resistant to crushing. |
Four liners and three layers of fluting — the strongest option. |
Export packaging, industrial shipping, heavy machinery. |
Plastic Packaging Materials
Plastic materials such as PET and PLA are commonly used for custom packaging solutions including labels, mailer bags, and flexible pouches. They offer durability, moisture resistance, and clarity while accommodating modern printing and finishing techniques.
PET Plastic
PET is a durable and versatile plastic widely used in the packaging industry. It provides excellent clarity, high tensile strength, and its smooth surface also supports high-quality printing. Ideal for:
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Custom product labels for bottles, jars, and cans
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Waterproof labels for cosmetics and personal care products
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Durable labels for household goods and electronics
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Premium branding with glossy or matte finishes
PLA Plastic
PLA is a biodegradable plastic made from renewable resources such as corn starch or sugarcane. It offers a advantage of being compostable under industrial conditions. Ideal for:
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Eco-friendly e-commerce mailer bags
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Sustainable shipping for clothing, accessories, and small goods
-
Brands promoting green initiatives and zero-waste packaging
-
Printed compostable bags for natural and organic products
Paper Thickness & GSM Guide
Paper thickness, measured in GSM (grams per square meter), determines the strength and feel of your packaging. From lightweight paper for inserts to heavy board for sturdy boxes, this reference helps you select the right material for your product needs.
|
Nominal Basis Weight (GSM) |
Commonly Used For |
|---|---|
|
120gsm |
Takeout Bags, Labels |
|
250gsm |
Retail Bags |
|
300gsm |
Shopping bags, Light Boxes |
|
350gsm |
Common Boxes |
|
400gsm |
Heavy Boxes |
Printing Methods for Packaging
Choose from a range of professional printing techniques tailored to your packaging needs. From cost-effective offset printing to flexible digital printing, and from bold silk screen to precise gravure and flexography, each method delivers unique benefits in quality, detail, and production scale.
Offset Printing
Offset printing uses plates and ink transferred through rollers for high-quality, consistent results. It’s ideal for large-volume packaging runs, ensuring accurate color reproduction and sharp details at a cost-effective price for bulk production.
Digital Printing
Digital printing applies ink directly onto the packaging surface without the need for plates. It’s best for short runs, prototypes, or personalized packaging where quick turnaround and flexibility are important.
Silk Screen Printing
Silk screen (or screen printing) pushes ink through a mesh stencil to create bold, opaque designs. Perfect for specialty packaging, it allows vibrant colors, metallic inks, and textured effects on a variety of surfaces.
Gravure Printing
Gravure printing uses engraved cylinders to transfer ink, delivering precise, high-quality images. It’s excellent for long-run packaging with fine details, rich colors, and continuous patterns such as films, foils, and labels.
Flexography Printing
Flexography (or flexo printing) uses flexible relief plates and fast-drying inks. It’s ideal for printing on corrugated boxes, plastic films, and flexible packaging materials, making it a popular choice for high-speed, large-scale runs.
Protective & Finishing Coatings
Coatings add both protection and style to your packaging. Options like aqueous and UV coatings provide durability against scratches and moisture, while spot UV creates striking highlights. These finishes not only protect your design but also enhance its visual appeal.
Aqueous Coating
A water-based coating applied over printed packaging to protect against scuffs and fingerprints. It provides a smooth finish with quick drying, making it eco-friendly and great for everyday product packaging.
UV Coating
A glossy or matte liquid coating cured with ultraviolet light. It enhances durability while giving packaging a vibrant, high-shine or smooth finish. Perfect for premium packaging designs.
Spot UV Coating
Spot UV applies UV coating only to specific areas, such as a logo or text, to create contrast with the rest of the surface. It’s commonly used for luxury packaging to highlight important details.
Premium Laminations for Lasting Quality
Lamination is a popular way to strengthen packaging while elevating its appearance. Gloss or matte lamination enhances durability, soft touch lamination creates a velvety feel, and anti-scratch lamination keeps surfaces flawless. Each option adds a professional finish that lasts.
Glossy & Matte Lamination
A thin plastic film applied to the surface of printed packaging, available in gloss or matte finishes. Lamination enhances durability, protects against moisture, and creates a premium look.
Soft Touch Lamination
A special type of lamination that gives packaging a velvety, suede-like texture. It adds a sophisticated, tactile experience and is widely used in luxury packaging.
Anti-scratch Lamination
A protective lamination designed to resist scratches and abrasions. It’s ideal for packaging that requires both a premium appearance and long-lasting durability.
Specialty Effects & Luxury Finishes
Effects transform ordinary packaging into a premium brand experience. Techniques like foil stamping, embossing, and debossing add texture, shine, and dimension, while combo and registered finishes create intricate details that stand out on shelves and attract attention.
Hot Foil Stamping
A process that uses heat and pressure to apply metallic foil onto packaging. Hot foil adds shiny gold, silver, or colored accents, giving products an upscale, eye-catching look.
Cold Foil Stamping
A printing method that transfers metallic foil without heat, making it faster and more versatile. Cold foil allows fine details and gradients, perfect for modern, creative packaging designs.
Debossing
A technique that presses a design into the packaging surface without ink or foil, creating a recessed impression. It adds subtle elegance and texture.
Blind Embossing
The opposite of debossing, embossing raises a design above the surface without additional color or foil. It highlights logos or patterns with a clean, refined effect.
Registered Embossing
Embossing aligned precisely with printed artwork or foil stamping. It combines raised textures with color or metallic effects for a striking, high-end finish.
Combo Embossing
A combination of embossing with foil stamping or other finishes. This creates a multi-dimensional, luxurious look often used for premium brand packaging.
Our minimum order quantity varies depending on the packaging type and printing method, mostly as low as 500. We’ll confirm the MOQ for your project during the quotation process.
Lead times depend on your project scope, but most custom packaging orders take 7–14 days after final artwork approval. Rush production is also available upon request.
We serve clients worldwide. Whether your business is local or international, Dauxin provides reliable global shipping and logistics support.
Absolutely. We offer both stock samples and custom prototypes so you can review materials, finishes, and structure before moving into full production.
Please include your company name, contact information, product type, and any packaging specifications or design files if available. The more details you share, the faster we can provide accurate pricing and recommendations.
